KARACHI (October 01 2008): To overcome the acute shortage of skilled manpower in re-rolling sector, which is heading progressively towards world level of automation and modernisation, it was decided that experts and technicians from neighbouring countries specially India may be allowed to work on work visas.
This was one of the important decisions taken at the 3rd meeting of the committee on development of steel industry, Engineering Development Board (EDB), Ministry of Industries, Production & Special Initiatives held last month in Islamabad. Recommendation of EDB and respective association would be required for seeking visas.
The non-availability of skilled manpower is adversely affecting this import sector of industry. To put new technologies in practice, the industry desired to have skilled personnel for trouble shooting of day to day problems. The meeting, therefore, considered it appropriate and in the best interest of this sector and the country if the government approved the EDB decision.
The immediate hurdle being faced by re-rollers is the uncertainty and slow down of economic activity in the country. The sale of finished products of steel has considerably gone down resulting in idle capacity of re-rolling industry at the moment. In order to fully utilise the available capacity in re-rolling industry its exports should be encouraged through reduction or removal of 25 per cent RD on export of steel products. This will help bring precious foreign exchange to the country as well.
Re-rolling mills association desired that EDB take up the issue of unscheduled breakdown and tripping of power due to poor maintenance of supply system with the concerned authorities.
Since most of the steel melting units are fragmented with small capacities, continuous casting machines and refining facilities can not be installed. PEPCO supplies only 5,000 KW load on B-3 tariff to these furnaces. Therefore, to meet the requirements of extra load a separate grid station is required to be installed. The cost of grid stations varies between Rs 70 million to Rs 150 million depending upon the capacity, which is very difficult for the entrepreneurs to invest from their own resources or through normal banking channels. The meeting, therefore, recommended that both steel smelters and steel re-rolling associations should qualify for availing LMM facility on recommendation of EDB for setting up of grid stations.
Steel smelting industry is also confronted with severe dearth of skilled and qualified smelters to identify the use of proper scrap and produce quality steel. Steel melters, therefore, desired to seek the help of EDB to arrange experts for training and knowledge sharing initially through workshops and seminars. Further it was also recommended that work visa may also be arranged on the recommendations of EDB and melters association for experts to be arranged from neighbouring countries to immediately overcome this problem in the short run.
Industry desired to improve environmental problems and control the menace of pollution. But no organisation in Pakistan has adequate knowledge to guide the industry to achieve this goal. India has effectively overcome this problem and EDB should arrange a seminar for the local industrialists to appraise them of the strides made by India in this field.
The steel melting units consume more than 600-700 Mega Watts of power alone. The meeting was of the opinion that this sector could and should shift to captive power generation based on local coal, which would not only reduce the burden on the existing PEPCO system but would also reduce the cost of production. EDB should arrange a workshop initially with the most renowned manufacturers of power plants from countries like China and India to appraise the local industrialists and if found feasible LMM facility should also be extended on long-term basis to set up such power generating units along with the permission of synchronisation with national grid.
The melting industry desired that import of DRI as a replacement of normal steel scrap should be allowed immediately at zero-rated sales tax and import duty through land route from India. This would enable the industry to produce better quality of steel and shall also induce interest among the local steel smelters to set-up their DRI plants based on local ores in the long run.