A major upgrade of the Bell Super Cobra known as the H-1 programme is underway. The programme calls for the remanufacture of the US Marine Corps fleet of 180 AH-1W Super Cobra and 100 UH-1N utility helicopters to an advanced four-bladed configuration.
The existing two-bladed semi-rigid, teetering rotor system is being replaced with a four-bladed, hingeless, bearingless rotor system. The improvement in flight characteristics provided by the four-bladed configuration has led to increases in flight envelope, maximum speed, vertical rate-of-climb, payload and rotor vibration level.
The USMC subsequently decided on new-build rather than remanufactured UH-1Y helicopters and, in February 2008, awarded Bell a contract for the new build of 40 of the proposed 180 AH-1Z helicopters. Four additional helicopters were ordered in September 2008. A full-rate production decision is expected in the first quarter of 2011 as the operational evaluation process has been delayed. Initial operating capability is scheduled for July 2011.
First flight of the AH-1Z took place in December 2000. The AH-1W entered low-rate initial production (LRIP) in October 2003. Five AH-1W helicopters were remanufactured to AH-1Z standard and took part in flight testing at NAS Patuxent River, Maryland. Sea trials in May 2005 included the first shipboard landing on USS Bataan, Wasp Class amphibious assault ship.
Developmental testing was completed in February 2006 and two test aircraft began operational evaluation (OPEVAL) with the USMC in May 2006. The first production AH-1Z helicopter was delivered to the USMC in January 2007. Phase II of OPEVAL began in February 2008. A full-rate production decision is expected in 2009. Initial operating capability is scheduled for July 2011.
The Turkish Army selected the AH-1Z King Cobra in July 2000 with a request for 50 out of a total requirement for 145 helicopters. In May 2004, it was announced that the acquisition was to be cancelled. The helicopters were to be built in Turkey by Tusas Aerospace Industries (TAI).
Cockpit
Northrop Grumman has developed the integrated avionics systems for the AH-1Z. The systems include two mission computers and an automatic flight control system with four-axis stability control augmentation system. Each crew station has two 8in×6in multifunction displays and one 4.2in×4.2in dual function display, based on active matrix liquid crystal colour technology.
The displays are supplied by L-3 Ruggedised Command and Control Solutions. Smiths Aerospace supplied the weapon stores control and data transfer system.
"The AH-1W Super Cobra helicopter was deployed in support of Operation Iraqi Freedom in March 2003."The communications suite combines the new US Navy RT-1824 integrated radio, UHF/VHF, COMSEC and modem in a single unit. The navigation suite includes an embedded GPS inertial (EGI), a low-airspeed air data subsystem, which allows weapons delivery when hovering and a digital map.
In June 2002, Thales Avionics' TopOwl helmet-mounted display system was chosen for the USMC AH-1Z. The first system was delivered in January 2003. TopOwl, also fitted on Tiger, NH90 and Rooivalk helicopters, has integrated Gen IV image intensifier and FLIR capability and provides transition from day to night use at the push of a button.
Weapons and missiles
The Super Cobra can carry both TOW and Hellfire anti-armour missiles and is being qualified to carry the Maverick missile. The Raytheon BGM-71 TOW missile has a range of more than 3km and semi-automatic command-to-line-of-sight guidance. The AGM-114 Hellfire missile is manufactured by Lockheed Martin. It is equipped with a semi-active laser seeker and has a range of 7km. The Super Cobra has fire-and-forget capability when firing the Hellfire missile in co-operative mode with laser target illumination.
The Super Cobra was the first attack helicopter to qualify both the Sidewinder air-to-air missile and the Sidearm anti-radiation missile. Both missiles can use the same LAU-7 rail launcher. Sidearm has a range of more than 15km. AIM-9L Sidewinder is an all-aspect, short-range, air-to-air missile produced by Lockheed Martin and Raytheon. The missile has a range of 15km.
The Super Cobra can fire the Hydra family of unguided 70mm rockets or the larger 127mm Zuni rocket bombs. From 2008, it will be armed with the advanced precision kill weapon system (APKWS), a guided version of the Hydra. The US Army reopened the competition for the APKWS in September 2005 and BAE Systems was selected as the prime contractor on 27 April 2006. A $96.1m contract was awarded to BAE systems by the US Army for design and development of APKWS II laser guided rockets.
The Super Cobra carries a three-barrel, 20mm Gatling gun for close range (up to 2km) engagement and 750 rounds of ammunition. With the gun in a fixed forward position, the pilot can aim by manoeuvring the helicopter. Either crew member can slave the turret to the helmet-mounted sight and aim the gun by looking at the target.
"The Super Cobra carries a three-barrel, 20mm Gatling gun for close range engagement."The AH-1Z for the USMC will be armed with: 16 Hellfire missiles, six AIM-9 Sidewinder air-to-air missiles, 70mm rocket pods (7- and 19-shot), and a 20mm gun.
Sensors
Targeting for the AH-1W is provided by the night targeting system (NTS), jointly produced by Tamam Division of Israel Aircraft Industries Ltd and Kollsman.
NTS integrates a forward-looking infrared (FLIR) which provides automatic target tracking with a laser designator / rangefinder and video recorder.
Lockheed Martin has developed a longer range AN/AAQ-30 target sight system (TSS) for the AH-1Z to replace the NTS. TSS includes a third-generation four field-of-view FLIR based on a 3-5-micron staring array, CCD colour TV, Kollsman eyesafe laser rangefinder / designator and multi-target autotracker. L-3 Communications Wescam supplies the turret assembly. Lockheed Martin was awarded a contract to supply the first 16 systems to the USMC in March 2008.
Longbow International (a joint venture of Lockheed Martin and Northrop Grumman) is developing the Cobra Radar System for the AH-1Z, based on the Longbow millimetre wave radar on the AH-64D Apache. Cobra is a pod-based radar that can be mounted on a wingtip or in a stores position. Cobra can automatically search, detect, classify and prioritise multiple moving and stationary targets. It has a range of 8km against moving and 4km against stationary targets.
Countermeasures
The H1 Super Cobra upgrade includes provision of a new electronic warfare suite. A new radar warner, the AN/APR-39(XE2) from Lockheed Martin, replaces the Lockheed Martin AN/APR-39(V)2 pulse radar warner and the AEL Industries AN/APR-44 continuous-wave radar warner.
The ATK AN/AAR-47 missile warning system has been included in the upgrade suite. AN/AAR-47 uses infrared detectors to detect the missile plume. The Goodrich (formerly Raytheon) AN/AVR-2A laser warning receiver has also been added. The infrared countermeasures system is the AN/ALQ-144A developed by BAE Systems IEWS (formerly Sanders, a Lockheed Martin company).
"Super Cobra is armed with TOW missiles."The helicopter is also equipped with the AN/ALE-39 chaff and infrared flare dispenser manufactured by BAE Systems Integrated Defense Solutions (formerly Tracor) and Lockheed Martin Tactical Defense Systems.
Engines
Twin General Electric T700-GE-401 turboshaft engines provide a total of 2,410kW or 3,380shp.
In standard conditions, with an air-to-air ordnance load, the Super Cobra can take off and climb out at more than 4.1m/s on only one engine. It can hover out of ground effect (OGE) at 914m, with a load of four TOW and four Hellfire missiles, full turret ammunition and rockets.
Performance
The helicopter can climb at the rate of 8.2m a second. The maximum and cruise speeds of the helicopter are 388km/h and 274km/h respectively. The range and service ceiling are 648km and 3,720m respectively. The maximum endurance of the helicopter is three hours and 30 minutes. The helicopter weighs around 4,953kg and the maximum take-off weight is 6,690kg.
