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Singapore returns, Phl keeps faulty Chinese MRT trains

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Singapore returns, Phl keeps faulty Chinese MRT trains
Updated July 8, 2016 - 12:00am

Recent news in Singapore and the Philippines similarly are about trains. That is, defective commuter coaches were delivered to the island state, as in Manila, from China. Crony capitalism plagues the neighbor countries; in both, plum transport contracts were granted to ruling party brokers for Chinese rail fabricators.

But the similarities end there. Singapore, after engineering review, is returning the trains for safety rectification. In Manila transport officials are accepting substandard works, at the risk of serious accidents.

“26 China-made MRT trains sent back to fix defects,” the Singapore Straits Times headlined Tuesday. The managing director of Singapore Mass Rapid Transit faced the press to explain. They had ordered 22 six-coach trains from China Southern Rail (CSR) Qingdao Sifang Co. in 2009, with the first 35 coaches arriving three years ago. Twenty-six were found to have cracks in the structure connecting the body to the bogie (wheel and motor system). The Land Transport Authority worked out the return to the maker, as the units still were under warranty. Refitting would take till 2023, setting back the railway upgrade. But passenger safety comes first, the director assured. Monthly safety assessments are made on all the older trains.

Online news portal FactWire reported that some of the trains had windows shattering repeatedly. In 2011 one of the Chinese-made uninterrupted power supply batteries exploded, forcing CSR Sifang to replace all with German makes. The batteries keep lights and ventilation on in case of breakdowns. Cracks were also found in other structural components, including the subfloor, a compartment under the passenger floor for the equipment box and electrical wires.

In stark contrast is the attitude of Manila’s Metro Rail Transit (MRT)-3 management under Roman Buenafe. Its mother Dept. of Transport had ordered 48 coaches in 2013 from China Northern Rail (CNR) Dalian Corp. Price: P3.76 billion, allegedly with a five-percent kickback (see Gotcha, 6 July 2016).

The prototype, supposedly a fully functional sample or model, arrived Aug. 2015. It had no traction motors, needed for each of four pairs of bogie wheels. Meaning, contrary to the bidding Terms of Reference (specifications and deadlines), it had not been test-run at the China factory for 5,000 km, at varying speeds, curves, and inclines. It also didn’t have an Automatic Train Protector (ATP) that electronically brakes the coach and opens the doors in case of emergency. Yet the MRT-3 management accepted it.

Not only that. The 47 other coaches were supposed to be delivered within 17 months after acceptance of the prototype. MRT-3 management announced the arrival of two coaches each in Feb., Mar., and May, one in Apr., none in June. There should be 12 to 15 units by now, not only eight.

Like the prototype, the subsequent seven coaches had not been test-run for 5,000 km at the factory. The last two in fact arrived separate from the motors and wheels. There were no ATPs either, so incapable of connecting with the original signaling system from Bombardier-Canada. Dalian has agreed with Bombardier to install signaling only in the first four coaches by Sept. 2016; the rest are still under negotiation.

Management is gambling with hundreds of thousands of riders’ lives. For four days last May it fielded the first three coaches for revenue operation – without ATPs and connections to the signaling system. Hence, the three were invisible from the central monitor that shows onscreen where the older trains are at any given time. There could have been a major crash. Buenafe keeps announcing to deploy the three coaches daily starting this month.

Many other tests remain unfulfilled for three- and four-coach train sets. Among those are: braking, towing, pushing, starting at four-percent incline, and stopping at five percent. For emergency, that brakes engage automatically, doors open, lights and ventilation stay on. For revenue runs, that each train is verified safe, functional, and suitably reliable.

Other missing or questionable parts: no speed sensors; wheels are steel- instead of rubber-type like the original coaches, so may be incompatible with the metal rails. Braking component and shock absorber interfere with the body stand, so could deter proper maintenance since the MRT-3 depot has no body-lift equipment.

Ex-general manager Al Vitangcol, who exposed the five-percent kickback, says the coaches also lack On-Board Communications: radio, public address, intercom. Dalian has not provided the Train Simulator to train MRT-3 drivers to operate the coaches.

Nobody is punished for misdeeds at the DOTC-MRT-3. Only riders suffer injuries, inconvenience, and stress from frequent breakdowns, long queues, and daily traffic.

http://www.philstar.com/opinion/201...e-returns-phl-keeps-faulty-chinese-mrt-trains
 
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i don't get them pinoys complaining here? phl is using prototype train, because they don't want to wait for the real one. prototype is not complete. you use it at your own risk. it's called prototype for a reason. lol. the rests of the complaining to do with their existing signaling system made by bombardier, where the chinese say they will start integrating with the system when first 4 coaches arrive in september lol

bad luck for singapore. defects exists in every manufactured products. the chinese sold the same type of train to the US and some european countries and so far so good.
 
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i don't get them pinoys complaining here? phl is using prototype train, because they don't want to wait for the real one. prototype is not complete. you use it at your own risk. it's called prototype for a reason. lol. the rests of the complaining to do with their existing signaling system made by bombardier, where the chinese say they will start integrating with the system when first 4 coaches arrive in september lol

bad luck for singapore. defects exists in every manufactured products. the chinese sold the same type of train to the US and some european countries and so far so good.

Yup, but bro, fillipines is not rich like Singapore. Beggars can't be choosers right?

:enjoy:
 
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Yup, but bro, fillipines is not rich like Singapore. Beggars can't be choosers right?

:enjoy:

Hahahaha oh man talk about insult you realized we bought those trash products of yours man i tell you surplus Japanese trains are far more better
 
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Train delays/breakdowns is a thorny issue here in Singapore. It even became an election issue and the previous Minister of Transport resigned before the elections last year. So when the news came out a few days ago, the Government quickly jumped out to defend themselves.

Why are MRT trains being shipped back to their manufacturer?
Defects were found during a check of new trains manufactured by Kawasaki Heavy Industries and CSR Sifang in late 2013. There were a few hairline cracks on the car-body. These are superficial cracks (like those that show up on the walls of a new house). They are not structural cracks and are not safety-critical. No cracks were found on other train components after further inspections.

Are these defects dangerous?

The defects are hairline cracks (due to material impurity that occurred during manufacturing) and are not safety-critical. They do not affect the train’s systems, performance or passengers’ safety.

Are the trains still under warranty?

Yes, they are still under the manufacturer’s warranty. As such, the Land Transport Authority (LTA) is sending the trains in small batches back to the manufacturer for rectification. This is the appropriate thing to do to ensure we get the value for our money.

How can you be sure the trains are safe?
To ensure that trains are safe for passenger service, all defects are monitored closely. Monthly safety assessments are also conducted by LTA and the manufacturer before trains are put into service.

LTA also commissioned an external third party assessment in 2013 which had confirmed that the trains are safe to operate. As advised by the third party assessment, there has also been close monitoring of the crack propagation rate.

Why send back only one train at a time and not all 26 trains?
To ensure adequate train availability, only one train (six train cars) is sent back for repair at any one time. Starting next year, two trains will be sent back concurrently as we will have more new and upgraded trains to maintain train availability.

Why do the trains have to be sent back to China for repair?
The most effective way to address the defects is to replace the entire car-body shell. However, due to the lack of facilities and space for such replacement works of such nature at our Singapore train depots, the trains were sent back for repairs.

Why transport these trains in the dead of night?

Our trains are big and massive equipment. They are transported at night, with auxiliary police officers clearing the way ahead, to minimise obstruction and inconvenience to road users. Likewise, new trains that arrive in Singapore are transported on our roads at night.

Then why cover them up in green covers?

The green covers are to protect the trains, just as how we would bubble-wrap or enclose in boxes and styrofoam-pad electronic equipment and machinery that we want to transport overseas.

Will the repairs really take 7 years?
No, LTA has negotiated with the manufacturer and it will be able to speed up the process. Trains are being sent in batches and the rectification work will be completed in 2019. Each train car body replacement takes up to four months.

Was there really a case of a battery explosion?
The battery housing cover for one train undergoing testing before being put into service, flew open due to a build-up of gases. Immediate action was taken to improve the battery housing design for all affected trains.

What about shattered train windows?
No defects were found on train windows (the large ones behind passenger seats). However, cracks on draughtscreens (the glass panel at the side of a row of seats) were found on five trains. These were due to errors during the installation process which caused stress pressures on the glass, and unrelated to the incidents of hairline cracks on the trains.

https://www.gov.sg/factually/conten...back-to-its-manufacturer#sthash.vtUr7C6A.dpuf

Another one:

https://www.facebook.com/WeKeepYourWorldMoving/posts/1102214076515494
 
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Interestingly, the issue was brought up by a Hong Kong-based media entity called FactWire. It actually sent drones to Singapore to capture images of the shipping of trains to China for repair.

What is FactWire & why did they report on defective SMRT train carriages in S’pore?

The news came out of nowhere: A total of 26 China-made SMRT trains were being sent back to fix defects.

And who broke it? A new Hong Kong-based media outfit with a dodgy-sounding name, FactWire.

Turns out, they are a legit crowdfunded experiment in investigative journalism that puts public interests ahead of business interests.

What a mouthful.

But here’s what we know about them:



Who: FactWire is founded by veteran Hong Kong journalist Ng Hiu-tung, who is in his mid-forties.

He cut his teeth in journalism interviewing student-guerillas rebelling against Myanmar’s military junta in the jungles by the Thai-Burmese border during his university days.

The stated aim of his FactWire project is to focus purely on in-depth investigative journalism, without speculation or commentary.

And he has faith it will work — at least in democratically-conscious Hong Kong.

He told Quartz: “If FactWire can show the credibility of its investigative strength, I think news organisations and the public will be willing to subscribe to it.”

“The public still appreciates good journalism.”



What: FactWire says it is a watchdog news organisation, according to their code of ethics.

Their founding is in response to the gradual death of journalism in Hong Kong that is increasingly at the mercy of tycoons and corporate interests: South China Morning Post, Hong Kong’s main English-language paper, was acquired by e-commerce giant Alibaba last year, after a perceived decline in quality in recent years.

They are definitely an upstart newswire service, according to Quartz, as it is trying to ply the same trade as theAssociated Press and Reuters: They produce stories that will be picked up by other outlets.

FactWire follows the ethos of non-commercial “public service” journalism — which means the money they make will be reinvested back into doing prim and proper journalism, devoid of opinion but relying only on hard facts.



How: More than 3,300 people have given a total of HK$4.7 million (approximately S$820,000) since their crowdfunding campaign ran in September 2015 on FringeBacker.

Amazingly, they reached the HK$3 million (S$520,000) target, nine days ahead of the 60-day deadline.

The crowdfunded amount they have received is enough to launch the service and keep it going for about 15 months, Ng said.

He intends to charge other news organisation HK$100,000 (S$17,400) annually for publishing FactWire copy.

The other public service news outfit is the Hong Kong Free Press, which launched in June 2015 after raising an initial HK$150,000 (S$26,000), also through crowdfunding.



Why: So, why did a Hong Kong-based media entity choose to cover a story focused on SMRT?

Most likely because of the China connection.

In May 2016, FactWire released its first stories that were part of an investigation into the Taishan nuclear power plant in Guangdong on the Chinese mainland.

This facility resides just 130 km (81 miles) from Hong Kong, so there is vested interest in what is happening just off their shores.

FactWire reported that key reactor components were not manufactured in France, as previously thought, but rather, in China.

This prompted safety concerns, but the domes of the pressure reactors have already been sealed.

In all likelihood, although it is purely speculative, the SMRT story might have originated from Hong Kong’s MTR Corp.

This is so as MTR Corp, just like SMRT, had also placed orders with the same Chinese train manufacturer CSR Sifang, just that they have not taken delivery of any new trains from the Chinese manufacturer yet, as reported by The Straits Times.

http://mothership.sg/2016/07/what-i...t-on-defective-smrt-train-carriages-in-spore/
 
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Train delays/breakdowns is a thorny issue here in Singapore. It even became an election issue and the previous Minister of Transport resigned before the elections last year. So when the news came out a few days ago, the Government quickly jumped out to defend themselves.



https://www.gov.sg/factually/conten...back-to-its-manufacturer#sthash.vtUr7C6A.dpuf

Another one:

https://www.facebook.com/WeKeepYourWorldMoving/posts/1102214076515494

Safety is the No 1 consideration.

I am happy to see the Return Mechanism runs well in this case, it's reasonable the one make the fault is in charge. Hope you feel always safe and comfortable sitting in the trains.
 
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It the Japanese companies investment in China. Blame Japanese for poor management and cost cutting.

Wow the Japanese blame card again you people are really helping your case (sarcastically)
 
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So those MRT trains were ordered from Kawasaki Heavy Industries, the Singapore engineers discovered hairline cracks and they will shipped back as per condition during warranty.


Why are MRT trains being shipped back to their manufacturer?

Defects were found during a check of new trains manufactured by Kawasaki Heavy Industries and CSR Sifang in late 2013. There were a few hairline cracks on the car-body. These are superficial cracks (like those that show up on the walls of a new house). They are not structural cracks and are not safety-critical. No cracks were found on other train components after further inspections.

Are these defects dangerous?

The defects are hairline cracks (due to material impurity that occurred during manufacturing) and are not safety-critical. They do not affect the train’s systems, performance or passengers’ safety.

Are the trains still under warranty?

Yes, they are still under the manufacturer’s warranty. As such, the Land Transport Authority (LTA) is sending the trains in small batches back to the manufacturer for rectification. This is the appropriate thing to do to ensure we get the value for our money.

Similarly hairline cracks has been discovered in the critical structures as well as front undercarriage of the HAL LCA fighter, why is the plane still delivered to the IAF under IOC2.

The lesson for many Indian anti-China critics in here who criticized for the sake of argument is if you really want to learn from us in Singapore, you must be serious about it and try to understand the saying "You cannot have the cake and eat it".
 
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