danger007
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anareferring post: 8491913 said:You observations are correct sir but it is pertinent to point out above, that one part of reason for above is, India using Broad gauge in place of slightly shorter Standard gauge used elsewhere. this has bearing on dimensions and therefore weight.
Second, the bogie design (by which i mean the wheel and mounting for coaches) is slightly different, which again impacts how the coach itself is designed.
Third (& most important) is the carrying capacity. Nowhere in the world, passenger trains carry as many passengers per rake, as they do in India. As platform lengths are fixed, we cannot increase coaches beyond a number (this is ~24/26 right now) and hence, out coaches are higher to allow multi-layer accommodation of berths.
Al these factors make our coaches bulky and this becomes a significant constraint when you do dynamic stability analysis for coaches. As speed increases, the un sprung mass oscillates and creates lateral forces on tracks, which can be damaging at high speeds.
Therefore if you compare our coaches with other high speed services elsewhere in world, one immediate difference that is noticeable is height of our coaches, which is significantly higher. Low height coaches along with clever distribution of mass, keep center of Gravity lower, thereby improving stability of train at high speed.
Another thing is use of material and their design. Indian railways till now have been using Carbon steel for coach fabrication. Now normally as an industry practice, carbon steel (which is prone to atmospheric corrosion) sheets are usually of higher thickness (higher corrosion allowances) and thereby increase in weight is expected.
Use of austenitic stainless steel (such as 302, 304 etc) is quite common in western countries. SS has much better corrosion resistance and this brings down weight of coach.
they also use a corrugated sheet design. Corrugations allow a metal sheet of lower thickness to have higher rigidity and load bearing capacity, than flat sheets.
View attachment 319609
Adtranz had supplied original 11 WAP 5 in corrugated side panel design, but when production started in India, this sheet couldnot be manufactured and we went for plain sheet design (lower thickness, CORTEN sheets).
View attachment 319610
Original WAP 5
View attachment 319611
CLW make WAP 5
COrugation design was tried on New Delhi Amritsar Swarn Shatabdi, but with advent of LHB coaches. this was not replicated elsewhere.
View attachment 319612
New LHB coaches are made of Stainless Steel and offer much better acoustic insulation along with lower weight.
View attachment 319614 View attachment 319613 View attachment 319615
With time, Indian coaches too should become relatively lighter, but in my view, reduction to the levels used in HST, won't be possible.
Am not referring about gauge but the material using in our coaches... in terms of tonnage...
CHENNAI:At least 300 units of high quality and lighter weight Linke-Hoffman-Busche (LHB) railway coaches, which were manufactured by Railway production units using German technology, are lying unused across the country, as there aren’t enough power cars to provide electricity inside the coaches to passengers.
This has created an issue for various zonal railways across the country, including Southern Railway, to announce new trains to deal with the passenger rush, according to an internal communication of the Indian Railways.
Unlike other regular coaches manufactured by production units like Integral Coach Factory (ICF) in Chennai, LHB coaches don’t have a self-generating system to power the light bulbs, fans and tubelights in the coaches. Normal coaches have an alternator, which generates electricity while the train moves.
However, LHB coaches lack this arrangement and need an End on Generation (EOG) coach or power car, which is basically a railway coach with a generator, which powers the entire train. Remember the loud noise you heard while the final coach of a Rajdhani or Shatabdi Express zips pass a station? That is made by the generator coach, two of which power each of these high-speed trains, which are formations only of LHB coaches.
According to highly placed railway officials, these power cars were originally being manufactured at the Rail Coach Factory (RCF) in Kapurthala, Punjab.
Indian Railways has laid greater emphasis on the manufacture of more LHB coaches as they have better safety features and their lighter weight enables trains to move faster. But this has not been backed up with a corresponding increase in the manufacture of power cars, due to certain issues at RCF, a railway official said. Because of this technicality, zonal railways are unable to use the LHB coaches that are lying at various yards.
At Southern Railway, sources said that around 80 LHB coaches are lying unused, few of which can be spotted at the Salt Cotaurs yard near Basin Bridge junction. To tackle this, the ICF has been asked to produce these power cars on a war footing from August-end. Already three power cars have been dispatched in September, while two more have been readied in October.
“The issue is likely to be brought under control within a few months,” the railway official said.
The fact our railways struck at old age thinking barring some voices across politic parties...