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DRDO's new assault rifle will be a disaster for the army

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The Indian Army rejected the DRDO's INSAS assault rifle in 2010 due to its all-round inefficiency.

Now the army is being forced to accept DRDO's Excalibur rifle, which is basically an ungraded variant of the INSAS rifle, to make up for a severe shortage of small arms.

Rahul Bedi reports for Rediff.com

The Indian Army's recent decision to induct an indigenously developed assault rifle follows yet another instance of its failure to import one, after formulating unrealistic Qualitative Requirements for a weapon system that is simply non-existent.

On June 15, the army scrapped its December 2011 tender to procure 66,000 multi-calibre assault rifles, opting instead for the Excalibur assault rifle, designed by the Defence Research and Development Organisation.

The Excalibur is unlikely to emerge by 2017-2018 as an enchanted weapon system. For, once developed, it will merely be an upgraded variant of the DRDO's 5.56 x 45 mm Indian Small Arms System assault rifle, which the army has rejected.

The army vetoed the INSAS rifle, over a decade under development, in 2010, on grounds of it being 'operationally inadequate,' some 15 years after reluctantly inducting it into service in the mid-1990s.

Its veto was centered round the rifles bulging barrels, frequent breakdown of moving parts and cracks in its polycarbonate magazine, whilst employed in extreme temperatures in Kashmir and Rajasthan, and all-round inefficiency.

Thereafter, army headquarters declined to repose faith in the DRDO's ability to design a suitable assault rifle, and instead, drafted improbable Qualitative Requirements to import a multi-calibre assault rifle.

These required the rifles to weigh less than 3 kg and be capable of switching from 5.56 x 45mm to 7.62 x 39mm calibre, by merely changing their barrel and magazine. They were also required to fire 600 rounds per minute to a minimum distance of 200 metres.

After nearly three years of technical evaluation, field trials featuring four competitors were conducted at Bakloh cantonment, near Dalhousie in Himachal Pradesh, and Hoshairpur in Punjab, which concluded late last year.

Participants included Beretta's ARX-160 (Italy), Colt Combat Rifle (the US), CA 805 BREN (the Czech republic) and Israel Weapon Industries (IWI) ACE1 model.

All four manufacturers failed to meet the army's whimsical Qualitative Requirements, as other than Beretta's ARX-160, currently in service with the Egyptian and Italian armies and the Mexican federal police, the three other rifles were prototypes.

These had been configured hastily for the lucrative Indian tender, worth an estimated $3 billion to $4 billion (about Rs 18,900 crores/Rs 189 billion to Rs 25,200 crore/Rs 252 billion) and consequently were almost certain to fail in trials.

The deal included a technology transfer to the Ordnance Factory Board to licence build the shortlisted weapon system to meet the army's long-delayed requirement for over 220,000 to 250,000 assault rifles. Eventually, the rifles were also to equip the paramilitaries and special state police units.

At least three successive army chiefs reiterated 2010 onwards, that inducting the assault rifle was their 'top priority' and persisted with the import option. This was despite the continuing development of Excalibur, which the army ignored.

But faced with the stark reality of no assault rifle meeting its over ambitious Qualitative Requirements, the army quietly announced its preference for the Excalibur, regardless of its questionable capability and that of the DRDO's Armament and Research Development Establishment in Pune, in designing a competent rifle.

The proposal for the Excalibur also gained immediate acceptance in official circles -- operational efficiency be dammed -- as it was in consonance with the government's 'Make in India' initiative of increasingly sourcing its material requirements indigenously.

Unbelievably the ARDE, with the inefficient INSAS rifle to its credit, is simultaneously developing Excalibur-2, a 7.62 x 39 mm assault rifle, as well as a Multi-Calibre Individual Weapon System.


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In 2013-2014 the army had summarily rejected three prototypes of the gas-operated MCIWS, designed to fire 5.56 mm, 7.62 mm and 6.8 x 43 mm special purpose cartridge, by merely changing the barrel and magazine.

But it mysteriously appears to be back in the army's reckoning, despite infantry officers maintaining that it was primarily an INSAS variant, with one of its barrel assemblies based on the Russian Kalashnikov AK-47 rifle.

Incidentally, the 6.8mm rounds the MCIWS is being developed to fire are rarely, if at all, used by many armies around the world. Besides, it would require the establishment of special machinery to manufacture the rounds.

The army's decision to opt for the Excalibur is a worrisome flashback to the DRDO's decision to develop the INSAS range of weapons in the early 1980s. This followed a ministry of defence proposal to import around 8,000 5.56 x 45 mm assault rifles for select parachute regiments, that later converted to Special Forces.

The army wanted to replace the paratroopers's heavier licence-built 7.62mm FN-FAL self-loading rifles and Germany's Heckler & Koch's G41, Austria's Steyr AUG and UK's Royal Ordnance's --later BAE Systems -- SA80 rifle were short-listed.

All three vendors offered free transfer of technology in a contract worth around $4.5 million (about Rs 28 crore/Rs 280 million).

But soon after, the army's requirements doubled and the Union government, facing a foreign exchange crunch, scrapped the rifle import.

The ARDE stepped in grandiosely announcing its INSAS family of weapons, which besides the assault rifle, included a light machine gun, carbine and sniper rifle. The latter three weapons were quietly dropped, presumably on grounds of technological incompetence.

It took the ARDE almost a decade before the assault rifle went into series production at the OFB's Ishapore Rifle Factory in West Bengal.

Weapon experts at the time claimed that the completed product was an amalgam of the Kalashnikov, FN-FAL, G41 and AUG designs and not in consonance with modern engineering production techniques.

This, in turn, rendered it expensive, as producing it necessitated importing expensive machinery. At the time the INSAS assault rifle was priced at around Rs 20,000 per unit, compared to Bulgarian AK-47s, 100,000 of which were imported around 1993 for $93 or Rs 2,790 (at then prevailing exchange rates) each; or seven, tried and tested AK-47s, for the price of one unreliable INSAS rifle.

The INSAS project was delayed further by at least two to three years, after the ARDE inexplicably insisted on making an extended variant of the SS-109 NATO-standard 5.56 mm cartridge, to achieve marginally longer range, unnecessary for such a weapon.

This time consuming superfluity pushed back the programme, as it necessitated the import of specialised and expensive German machinery, besides compelling the stopgap import of millions of rounds of Israeli 5.56 mm ammunition.

Meanwhile, in a related development the Indian Army is poised to scrap its December 2010 tender to import 44,618 5.56 mm close quarter carbines, trials for which were completed in 2013.

These featured Beretta's ARX-160, IWI's Galil ACE Carbine and Colt's Colt M4 but, for unstated reasons, the army has been unable to decide the winner despite repeated 'confirmatory' trials. No substitute appears to be in the offing.

For over five years the Indian Army has operated without a CQB carbine, a basic infantry weapon, essential to a force readying for 'hot pursuit' missions into neighbouring States.

Senior officers too concurred that the delayed induction of assault rifles and carbines would only compound the army's overall alarming equipment shortages.

A former director general of infantry termed the paucity of small arms a 'disaster' for the army's 360-odd infantry battalions and 106 associated counter-insurgency units like the Rashtriya Rifles and the Assam Rifles, worryingly compromising operational efficiency.

Image: Indian soldiers with INSAS rifles.

Rahul Bedi

DRDO's new assault rifle will be a disaster for the army - Rediff.com India News
@nair @SpArK @GURU DUTT @Skull and Bones @OrionHunter @ares @levina @Horus @Chanakya's_Chant @AUSTERLITZ @anant_s @RAMPAGE

Propaganda the army was impressed by the Excalibur

MCIWS toh selsct hobei after all ota toh puro designed and Made in India product but ota toh standard assault rifle hishabe amader INSAS 1B/1B1 gulo ke replace korbe.Kintu problem ta hoyeche je amader MSMC/JVP ekebare flop kore geche army trial e.Maal ta ke onek bar design change kore sudhranor chesta kora hoyeche but maaltar recoil r accuracy ekebare sub-standard amar source er mote.Tai Amogh ke select kora hoyeche sterling gulo ke replace korar jonne.

Yeah kya bol rage ho
 
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5.56mm Excalibur has been selected for replacing the INSAS, after competing against the Amogh. Similarly, the 7.62mm Ghaatak has been selected after competing with the Trichy Assault Rifle. The JVPC/MSMC carbine too has been selected. All 3 will now be series-produced for fulfilling the reqmts of both the armed forces & CAPFs

There is no gun manufacturer in the world that could fulfill the requirement of our armed force. There is no gun in the world which can work perfectally well from extreme cold -40 siachin to extreme hot +58
 
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Propaganda the army was impressed by the Excalibur



Yeah kya bol rage ho
Echo bhai,this is called Benglish(Bengali written in English script:p:):D.Anyways,let me get the summary for you in English.What i was saying that the MCIWS will be selected as the next generation A.R. for the regular units as it is both designed and made in India.So it will replace the current INSAS 1B/1B1 A.R.s from the Army inventory in the near future.But the real problem is that the MSMC/JVP has been a major flop during the Army trials due to it's heavy recoil and poor accuracy.DRDO tried to rectify it's problems by changing it's design on multiple occasions but at the end of the day it is nothing but a big disappointment for the entire top brass of the I.A.Hence the INSAS Amogh carbine is being selected as the next generation "Made in India" carbine for the entire Infantry Corp of the I.A.:coffee:

  1. Yeh toh pura Lolwa ho gaya aur woh bhi humri wajah se:D:enjoy:
 
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Did any rifle from the foreign contenders made the cut? No, then Army should have rather realistic goals and demands.

Do they want under barrel torpedo tubes too?
Nope! That's for the navy. The army would want under barrel Missiles tubes. :D
 
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I know what you had said.But Army rejected the bullpup version of INSAS back in the 90s without any trials.The story repeated itself with the earlier bullpup version of the MCIWS,again rejected without trials.This leads me to believe Army ,at least some officers do not like this concept.

Hey Omega007.. its off topic, but m curious abt it. do you work in ARDE or DRDO??
 
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Echo bhai,this is called Benglish(Bengali written in English script:p:):D.Anyways,let me get the summary for you in English.What i was saying that the MCIWS will be selected as the next generation A.R. for the regular units as it is both designed and made in India.So it will replace the current INSAS 1B/1B1 A.R.s from the Army inventory in the near future.But the real problem is that the MSMC/JVP has been a major flop during the Army trials due to it's heavy recoil and poor accuracy.DRDO tried to rectify it's problems by changing it's design on multiple occasions but at the end of the day it is nothing but a big disappointment for the entire top brass of the I.A.Hence the INSAS Amogh carbine is being selected as the next generation "Made in India" carbine for the entire Infantry Corp of the I.A.:coffee:


  1. Yeh toh pura Lolwa ho gaya aur woh bhi humri wajah se:D:enjoy:

Let's hoope they induct a Indian carbine
 
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I think the problem lies in the staff HQ, where people who envisage the procurement are quite disconnected from the reality.

Instead of playing this game of rfp non-sense, it would have been sensible if we inducted ACR or the TAR 21 Tavor right away and fast-tracked the development of the MCIWS.

In my opinion they have got the MCIWS concept correct, although I wish it was in a Bullpup configuration.
All they have to do is simplfy the MCIWS by getting rid of MC at the moment. Give army a simple reliable 16 to 18 inch barrel length, Under 4 kg loaded weight gun. Meanwhile keep working on the MC part.
Army HQ seems to be disconnected with the requirements of broad on the ground.


Meanwhile Canada is going to put this into its soldier's hand soon, still in protoype stage but gives us an idea where we are.

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Meanwhile Canada is going to put this into its soldier's hand soon, still in protoype stage but gives us an idea where we are.

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Go look at most underdeveloped rifles, or relatively recent models you see most arent going for such designs. Most arent even going for a multi caliber capability.

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