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Bangladesh Textile entrepreneurs to invest $2.5 billion by 2023

Bilal9

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Oct 6, 2021


Bangladesh textile factory owners are set to invest $2.5 billion in the sector by 2023 to boost production capacity to meet growing demand.

The investments will mostly go into adopting new technologies. The fresh injection is also expected to generate employment opportunities for about a 100,000 people at 25 units, Bangladesh Textile Mills Association (BTMA) President Mohammad Ali Khokon told the media yesterday.

The investments come in the form of establishment of 13 new textile units and expansion of 12 others to meet the growing demand, mostly of manmade fibre, in the international market, industry insiders say.

The textile sector lags behind in the production of blended yarn and fabrics like polyester, synthetic, viscose and lycra (known as man-made fibre) and the investment is expected to correct that.

There will be 2.5 million newly-installed spindles, adding to the existing capacity of about 13 million spindles.

Khokon said the new units had already opened letters of credit to import capital machinery, and all are scheduled to come into production by 2023.

The BTMA president also said the recent gas and electricity crisis in China created a scope for the local weaving industry to expand.

To utilise the new capacity, about 2.5 million bales of raw cotton need to be exported each year. Bangladesh imported 8.2 million bales in 2020-21, he added.

The weakening pandemic in Europe and the United States – two major destinations of Bangladeshi apparels – has meant the demand for readymade garments is returning to the pre-Covid level, industry insiders said.

Many textile manufacturers are now overwhelmed with export orders, which they will not be able to meet on time by using their current capacity, sources said.

Besides, trade tensions between the US and China have also encouraged local entrepreneurs to invest in some value-added yarn and fabrics.

The latest investment is to come from Modern Syntex, Abul Kalam Spinning Mills, Universal Denim, Karim Tex, Nice Spinning, Mondol Spinning, Chandrsee Spinning, NR Spinning, Wazeed Spinning Mills, Raw Tech, Beximco Group, RBD Fibers and Sufiya Cotton Textiles.

Karim Group is investing Tk1,350 crore to produce 112 tonnes of yarn in a day – 80 tonnes of natural yarn and 32 tonnes of synthetic yarn – to meet the growing demand of yarn, said Md Wahid Mia, managing director of Karim Tex Ltd.

The new unit will be the largest spinning mill with the latest technology, which is scheduled for commercial production by 2023, he added.

Wahid said it will create employment for around 1,000 people.

Meanwhile, Chandsree Spinning Ltd, a new venture in the textile sector, is investing Tk100 crore to produce about 28.80 lakh tonnes of yarn annually, said its managing director ABM Jafar Ahmed.

On the other hand, Asia Composite, Maksons Group, Envoy Group, New Asia Group, DBL Group, Pride Group, ShaSha Group, among others, are also investing to expand their capacity.

Of the investors, Asia Composite has plans to install another 48,000 spindles, along with the current 70,000 spindles.

Envoy Group is also investing Tk125 crore to set up a synthetic blended yarn production capacity. The new unit will produce 12 tonnes of yarn per day.

Kutubuddin Ahmed, chairman of the group, said, “We are enhancing spinning capacity to produce cotton and synthetic blended ‘expanded yarn’ as a substitute for imported yarn.”

According to the BTMA, more than 433 spinning mills were in operation in Bangladesh in 2020, which had a combined production capacity of 3,270 million kilogrammes of yarn per year.

Local spinners can supply nearly 85-90% of the required yarn and fabrics for knitwear.

In the case of woven fabrics, local weavers can supply below 40% of the requirement. Because of this, the woven garment industry has remained dependent on foreign fabrics, according to BTMA data.

Of all garment items produced globally, 78% is made from manmade fibres, while cotton fibre accounts for the rest, according to data from the International Textile Manufacturers Federation (ITMF) – a Switzerland-based platform for global textile makers.
 
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Please explian what is all about this picture. I have never seen this kind before. But what are these?
 
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So, it is the inside of a spinning mill !!

That is correct @bluesky bhai.

Just as a note - spinning sector for knit apparel is self-sufficient in Bangladesh. Knit sector is used to produce polo shirts and ganjee (also socks) which are made in a different process (using knitting machines) compared to weaving. Knitting machines use a different sort of spun thread than needed for weaving machines. Weaving machines are used for producing woven cloth (Tantey bona kapor) such as those used for dress shirts.

There is however lots of room for growth and investment (60% of demand) for spinning for woven cloth. And of course much more in spinning for non-cotton synthetic chemical fiber, where trends are going nowadays (PET Polyester, RAYON and other fibers).

Bangladesh recent investments in spinning sector almost all use advanced machines typically from Truetzschler (Blow room equipment from Germany) and air jet spinners from Murata Vortex (Japan) and Rieter (Switzerland) among others.



 
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That is correct @bluesky bhai.

Just as a note - spinning sector for knit apparel is self-sufficient in Bangladesh. Knit sector is used to produce polo shirts and ganjee (also socks) which are made in a different process (using knitting machines) compared to weaving. Knitting machines use a different sort of spun thread than needed for weaving machines. Weaving machines are used for producing woven cloth (Tantey bona kapor) such as those used for dress shirts.

There is however lots of room for growth and investment (60% of demand) for spinning for woven cloth. And of course much more in spinning for non-cotton synthetic chemical fiber, where trends are going nowadays (PET Polyester, RAYON and other fibers).

Bangladesh recent investments in spinning sector almost all use advanced machines typically from Truetzschler (Blow room equipment from Germany) and air jet spinners from Murata Vortex (Japan) and Rieter (Switzerland) among others.



It means that spinning machines for knit apparel, cotton apparel and non-cotton apparel all are different? My God!! I used to think one single machine can do all these spinning jobs.
 
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It means that spinning machines for knit apparel, cotton apparel and non-cotton apparel all are different? My God!! I used to think one single machine can do all these spinning jobs.

Yes they are all very different. Size of yarn (and type) produced also varies, depending on application.

Sweaters, socks and T-shirts are all knit items, but they use different types (technologies) of knitting machines and each type of knitting machine also varies, such as manual (low volume), semi-manual and automated. This is especially true of machines which knit sweaters, which use thicker acrylic, wool and rayon yarn and thread.

This is a manual sweater knitting machine, my mom used one we had bought some years ago.
iu


This is an automatic sweater knitter - look at all the thicknesses of yarn it can use.
All-New-G6-2-Multi-Gauge-Auto-Sweater-Knitting-Machine.jpg


For T-shirts (half-hata Ganjee), this is the machine typically used in Bangladesh - you may notice that there is no side stitch in T-shirts, the whole t-shirt is knit as one piece.
iu



Maybe other folks can shed some light on this, I am no textile expert, all my knowledge is basically observational...
 
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Yes they are all very different. Size of yarn (and type) produced also varies, depending on application.

Sweaters, socks and T-shirts are all knit items, but they use different types (technologies) of knitting machines and each type of knitting machine also varies, such as manual (low volume), semi-manual and automated. This is especially true of machines which knit sweaters, which use thicker acrylic, wool and rayon yarn and thread.

This is a manual sweater knitting machine, my mom used one we had bought some years ago.
iu


This is an automatic sweater knitter - look at all the thicknesses of yarn it can use.
All-New-G6-2-Multi-Gauge-Auto-Sweater-Knitting-Machine.jpg


For T-shirts (half-hata Ganjee), this is the machine typically used in Bangladesh - you may notice that there is no side stitch in T-shirts, the whole t-shirt is knit as one piece.
iu



Maybe other folks can shed some light on this, I am no textile expert, all my knowledge is basically observational...
I once saw a machine in a factory somewhere in Gulshan (?) that produces cotton hand gloves. It was a small machine with a front glass to see through the inside.

So, this is also called a "Knitting Machine" I guess. It was working automatically and the glove was gradually taking shape little by little. I think the operation was done by a computer that was fed with data for sizes and shapes.
 
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I once saw a machine in a factory somewhere in Gulshan (?) that produces cotton hand gloves. It was a small machine with a front glass to see through the inside.

So, this is also called a "Knitting Machine" I guess. It was working automatically and the glove was gradually taking shape little by little. I think the operation was done by a computer that was fed with data for sizes and shapes.

Yup, Ganjee material probably.
 
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